Friction stir welded (FSWed) AA6082 tailor welded blanks (TWBs), with gauge combinations of 2.0-2.5 and 3.0-5.0 mm, have been prepared and successfully formed into automotive panel components. Experimental results indicated that the post-form strength, in terms of hardness, varied from location to location on the final parts. The strength is highly dependent on the blank gauges, with the average hardness values being HV 110 and HV 98 for the 2.0-2.5 and 3.0-5.0 mm TWB parts, respectively. Conventional FE simulation was built in PAM-STAMP and the prediction results were validated from experimental data in terms of strain distribution and temperature evolution. A typical continuous cooling precipitation (CCP) diagram for AA6082 was implemented into the verified simulation data to explain the strength variations. It is deemed that the temperature history during the stamping and quenching stages has played a major role on the post-form strength of the final parts.
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